What We Do
We provide the solution to mass customisation. Our PolyMorphic Moulding technology enables manufacturers to produce custom products with less cost, material waste and manual labour than ever before. As trusted by the UK's largest independent orthotics manufacturer, we help you break free from the restraints of outdated systems that rely on slow and inflexible technology.
Our PM2 PolyMorphic Moulding Machine is designed to empower manufacturers to stay ahead of their competition. By enabling automated and highly accurate production of custom parts, you'll benefit from increased capacity and a reduction in manual labour requirements.
How It Works
Our PolyMorhpic system is a completely new way to manufacturer products ranging from shoe lasts and insoles to set designs and props. With thousands of individually-controlled pins, you can form shapes without the need for wasted materials.
The moulds are infinitely reconfigurable, allowing you to create precise custom products again, and again, and again, all with the same machine. This virtually eradicates material waste, helping cut costs and improve sustainability.
System Integration
We work in close partnership leading manufacturers of custom products. This ensures our solutions delivers tangible results without turning your workshop upside-down.
Your team will require minimal technical training to operate our machines, which are designed with ease-of-use and automation in mind.
What, why and how?
Fyous has developed a revolutionary ultrafast mould-making system with applicability across multiple sectors. Known at PolyMorphic solves problems around the high cost & time burden of making multiple moulds for minor product iterations, and for the secure holding of complex parts for post-processing, inspection or machining.
The “Polymorphic Forming Machine” launched in November 2024 is now available to order. It uses over 28,000 densely packed, infinitely reconfigurable pins to create a reusable and versatile mould. Driven by CAD modelling, the positioning of the pins is accurate to within 0.1mm, and once locked in position can withstand six tonnes of pressure, making them perfect for use in vacuum forming, composite layup, composite bonding and moulding polyurethane (PU) products. Critically, once the pin tool has been used it can be reinserted into the forming machine to create a new mould shape with zero waste. There is no need to store the mould, just the 3D CAD model.
The product consists of a forming machine (the PolyMorphic Forming Machine), pin tool (the 28k PolyMorphic Tool) and 3D CAD software (PinPoint).
Sectors such as aerospace and automotive frequently need to hold large, complex, and often unique pieces for machining, so the ability to make custom tooling quickly, cost-effectively, and with zero waste, is potentially game changing. Polymorphic tooling eliminates the need for multiple fixtures, such as vices and jigs, saving time and money. The system is also perfect for creating moulds for products that demand minor customisation, and for prototyping, which can be highly costly if you go through multiple mould iterations.
Fyous is based in Sheffield and was co-founded by two entrepreneurial engineers in 2020. The team has now grown to 10 and with the launch of this exciting new machine we are keen to explore sales and partnership opportunities with leading manufacturers who can make use of this technology. The technology is applicable in virtually every sector, from aerospace and automotive to packaging and toys. The Fyous technology is patent protected and we are also open to discussing licence opportunities.